12 twin-screw extrusion lines running 24/7 with a monthly output of 1,200 metric tons. Extruded with eco-friendly lead-free Calcium-Zinc (Ca-Zn) stabilizers.
Our profile compounding starts with virgin PVC resin (K-value 67) mixed with impact modifiers, Titanium Dioxide ($TiO_2$), and Calcium-Zinc non-toxic stabilizers. We do not use recycled regrind in our outer chambers, ensuring the profiles maintain Class B standards.
Our plant houses 12 automatic twin-screw extrusion lines. The compounded material is fed, melted, and passed through precision calibration dies. A multi-chamber vacuum calibrator sets profile tolerances before they enter the water cooling baths.
Each production batch undergoes testing in our in-house laboratory. Profiles are subjected to accelerated UV weathering simulations, hydraulic corner weld tests, heat reversion oven shrinkage checks, and drop weight impact testing.
Profiles are cut to standard lengths and wrapped in protective foam packaging to prevent shipping damage. Our warehouses in Vadaperumbakkam and Thirumudivakkam maintain inventory levels for same-day local dispatches.